Jianhua Seizes Technical High Ground to Drive Industry Upgrading

2013-08-16 632 0人评论

Technological innovation is the driving force behind enterprise development. Innovation capability not only directly determines competitiveness but is also crucial to the healthy and sustainable development of the entire industry. As a leading enterprise in the precast pile industry, Jianhua Pile Holdings Co., Ltd. (Jianhua Holdings) began producing prestressed concrete pipe piles in 1993. From 1997 to 2012, its output and sales volume ranked first in the national industry for 16 consecutive years, with an annual production capacity exceeding 100 million meters and a market share of over 30%, occupying an absolute leading position in the industry. Such achievements are inseparable from Jianhua Holdings' role in leading the industry's development and its commitment to filling technical gaps in the industry.

Over the past 20 years, Jianhua Pile Holdings Co., Ltd. (hereinafter referred to as "Jianhua Holdings") has achieved fruitful results in independent innovation and has consistently led the direction of industry upgrading. This year, Jianhua Holdings has once again made efforts in this area. To date, 30 new technology patents have been authorized (including 3 invention patents, 2 design patents, and 25 utility model patents). The newly authorized patents, especially the three invention patents, have achieved breakthroughs in production processes, the application of new materials, and raw material improvements, bravely scaling new technical heights in the pile foundation industry. The 30 technology patents cover almost every link in current main products as well as new achievements in new material product research and development. Given Jianhua Holdings' benchmark status, the industry generally believes that the acquisition of these patents means China's pile foundation industry is ushering in a new wave of upgrading from products to process equipment.

In terms of production processes, the newly invented mold closing and opening device and the corresponding mold closing and opening method will effectively reduce labor intensity in the production of precast concrete piles and reduce the wear of mold screws. It overcomes the technical shortcomings of traditional mold closing and opening devices and methods in terms of production safety and production efficiency.

In terms of improving the performance of high-strength precast concrete piles, Jianhua Holdings is optimistic about a high-strength precast concrete pile incorporating fiber-reinforced plastic bars. Fiber-reinforced plastic bars are environmentally friendly building materials characterized by low density, light weight, high tensile strength, and strong corrosion resistance, and can effectively improve the product's bending and uplift resistance. If this high-strength precast concrete pile incorporating fiber-reinforced plastic bars can be mass-produced and brought to market, it can greatly improve the pile body's flexural bearing capacity, vertical uplift bearing capacity, and seismic resistance. Steel reinforcement accounts for nearly 60% of the cost of high-strength precast concrete piles, making it the main cost. The price of high-strength precast concrete piles incorporating fiber-reinforced plastic bars is significantly lower than that of prestressed steel bar and threaded steel bar precast piles, which not only makes projects safer but also effectively saves project costs. Because the newly added fiber-reinforced plastic bars have strong corrosion resistance, the application scope of high-strength precast concrete piles is expanded. In addition to use in foundation engineering construction such as buildings, roads, and wharves, they can also be widely used in slope maintenance and slope anti-slip protection for infrastructure such as highways, railways, and bridges, as well as in deep foundation pit support for industrial and civil buildings.

In promoting new building materials, Jianhua Holdings has seized the opportunity of the vigorous development of ready-mixed mortar in recent years. Overcoming the shortcomings of existing waterproof mortar technology, it has newly developed a waterproof mortar with better water retention, high adhesion, and a long initial setting time. By adjusting the formula, waterproof mortar of strength grades M10 to M30 can be obtained. The newly developed waterproof mortar effectively avoids cracks at connection edges and provides moisture and seepage resistance.

From introducing advanced equipment from Japan, to building and maintaining a professional R&D team, to obtaining a large number of national patent authorizations, Jianhua Holdings has always grasped the development trajectory of China's building pile foundation technology. "Willing to invest and persisting in investment" is the power source enabling Jianhua Holdings to continuously achieve new technological breakthroughs. The company encourages R&D teams and grassroots technical personnel to actively participate in technological innovation. It is understood that Jianhua Holdings annually provides cash incentives to teams or individuals with outstanding performance in nine areas of technological transformation, including improving product quality, increasing labor efficiency, reducing labor intensity, lowering production costs, improving personnel or equipment safety, improving the production environment, and applying new materials, new processes, and new technologies.

Cooperating with academicians and with first-class universities and research institutes is the "summit equipment" that enables Jianhua Holdings to continuously scale new technical heights. In the past, the precast pile industry faced the awkward situation of lacking specialized technical talent for many years. To develop the enterprise, it had to rely on mentoring, cultivating technical talent internally, but this training method had a long cycle and slow results and often could not keep pace with enterprise development. After realizing the seriousness of this problem, Jianhua Holdings reached out to universities and promoted exchanges and cooperation with well-known domestic universities. This not only provides a development platform for university graduates with solid theoretical foundations but also fundamentally solves the bottleneck of lacking specialized technical talent. Most importantly, it effectively improves the enterprise's technological innovation capability, achieving multiple benefits at once. Jianhua Holdings has also successively established an off-campus internship base at Southeast University and joined the "2011 Plan" for university-enterprise cooperation vigorously promoted by the state, laying a good foundation for advancing university-enterprise cooperation and improving the enterprise's technological innovation capability.

To accelerate research related to technical processes, construction methods, and new concrete products in the concrete and cement products industry and equipment manufacturing industry, and to comprehensively raise the industry's industrial level, Jianhua Holdings has created an enterprise academician workstation through an industry-university-research integration approach to jointly tackle technical challenges. At the same time, it cultivates more high-end talent for the industry, forming a tiered reserve of industry talent, thereby enhancing the enterprise's R&D capability and technological innovation capability, striving to improve product quality, reduce production costs, and protect the environment, providing technical support for developing a low-carbon economy and building ecological civilization, leading the healthy development of the concrete and cement products industry, and having positive significance for promoting the industry's energy conservation and emission reduction goals.

This year, Jianhua Holdings also established a technology research institute in Beijing to specialize in developing advanced technologies for the domestic building materials industry and fill technical gaps in the building materials industry, hoping to gather the combined strength of top experts across the industry to help the transformation and upgrading of the entire industry.

At present, Jianhua Holdings is realizing its transformation and upgrading from a single pipe pile product to diversified building materials products. At the same time, it is increasing R&D efforts, actively responding to the call to create green and environmentally friendly building materials, and is committed to the research, development, and promotion of new wall materials and breakthrough reforms in entirely new construction technologies. Through technological innovation in production processes, it has achieved independent research and development of automated production lines for precast piles.

Industry expert Wang Zhong, vice chairman of the Precast Concrete Branch of the China Concrete and Cement Products Association, commented: Through 20 years of continuous exploration in production and building construction technology, Jianhua Holdings has researched and developed new pipe pile production and construction technologies and processes. Jianhua Holdings has filled many gaps in the application of production technologies and new material technologies in the pipe pile industry. On the one hand, these leading achievements have brought returns to the enterprise; on the other hand, they have also led the technological development of the entire pile foundation industry.

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